I. Bayanin Abokin Ciniki
Wani kamfani na fasahar kere-kere a Kudancin China, wanda galibi ke sarrafa sinadarin sukari-maltose na rake. Babban aikin shine hydrolysis na acid-maltose na rake da kuma fermentation. Ana samar da kayayyakin fermentation na sukari-maltose a kowace shekara sama da tan 30,000. Saman kamfanin, bayan hydrolysis na acid, neutralization, da flocculation kafin a yi wa sukari-maltose na rake, yana buƙatar raba daskararrun da aka dakatar daga dattin sedimentary yadda ya kamata don samun tacewa mai tsabta don fermentation na ƙasa, tabbatar da ayyukan fermentation da tsarkin samfurin. A da, ana amfani da tacewa na faranti da firam na gargajiya, wanda ke da matsaloli kamar yawan ruwa a cikin kek ɗin tacewa, asarar sukari mai yawa, aiki mai wahala da hannu, da rashin ingantaccen ingancin tacewa, wanda ke hana ingancin fermentation da kuma kula da farashin samarwa.
II. Ma'aunin Ciwon Tsarin
1. Halayen Kayan Aiki: Bayan ɗumbin ruwan sukari-maltose mai ruwa-ruwa, akwai adadi mai yawa na ƙazanta masu laushi, tare da ƙananan ƙwayoyin cuta da kuma manne mai ƙarfi, wanda ke sa rabuwar ruwa mai ƙarfi da ruwa mai wahala;
2. Bukatun Samarwa: Yawan sarrafa rukunin yana da kimanin tan 2 a kowace rukunin, tare da zafin jiki na 45-55℃ da pH ≈ 6 bayan an cire su, wanda ke buƙatar riƙe ƙazanta mai ƙarfi da kuma kula da asarar sukari sosai;
3. Matsalolin da ke Akwai: Kayan aikin gargajiya suna da ruwan kek ɗin tacewa sama da kashi 40%, asarar sukari na kashi 3%-5%, tsawon lokacin saukewa da hannu, tsawon lokacin zagaye na tsari, yawan tururin tacewa, da kuma tasirin canjin fermentation.
III. Magani
Dangane da sigogin tsarin abokin ciniki, halayen kayan aiki, da wuraren jin zafi na samarwa, ana ba da shawarar zaɓar 45㎡matatar tace diaphragm ta atomatik(tsarin da ke jure wa acid a abinci), wanda ya dace da yanayin samar da shi. Dangane da fa'idodin matsewa mai ƙarfi na diaphragm, aikin PLC na atomatik, da kuma tsaftace zane mai tacewa ta atomatik, yana magance matsalar rabuwar ruwa mai ƙarfi.
IV. Tasirin Amfani
1. Tasirin rabuwa mai dorewa: Tacewar a bayyane take kuma a bayyane take, tare da ƙimar cire ƙazanta sama da kashi 99%, cikakke cika buƙatun tsarki na abincin fermentation, kuma yana rage yawan gurɓatar nau'ikan fermentation sosai;
2. Inganta ingancin kek ɗin tacewa: Ƙarfin kek ɗin tacewa yana da ƙarfi a kashi 72%-78%, tare da raguwar ruwa zuwa kashi 22%-28%, idan aka kwatanta da kayan aikin gargajiya, yana ƙaruwa da kashi 15%, kuma kek ɗin tacewa yana da sauƙin saukewa da jigilarsa;
3. Rage asarar sukari: Ana sarrafa yawan sukari da ke cikin kek ɗin tacewa a kashi 1.0%-2.0%, wanda ke rage asarar sukari da sama da tan 80 a kowace shekara, wanda hakan ke ƙara yawan kuɗin shiga kai tsaye da sama da yuan 400,000;
4. Inganta ingancin samarwa: Zagayen tsari guda ɗaya an rage shi zuwa mintuna 45-60, cikakken aiki ta atomatik, babu buƙatar ma'aikata masu himma don sa ido, rage farashin ma'aikata da kashi 60%, kuma ƙarfin sarrafa tsari yana ƙaruwa da kashi 30%;
5. Ana iya sarrafa farashin aiki: Kayan aikin suna da juriya ga acid kuma suna jure tsatsa, tsawon rayuwar zanen tacewa yana ƙaruwa, ana rage yawan kulawa, farashin aiki da kulawa na shekara-shekara yana raguwa da kashi 40%, kuma fa'idodin gabaɗaya suna da yawa.
V. Kimanta Abokin Ciniki
"Mashin tacewa na diaphragm ya magance matsalar fayyace filtrate na sukari-maltose acid hydrolyzate. Ingancin filtrate yana da ƙarfi, danshi na kek ɗin tacewa yana da ƙasa, kuma asarar sukari ƙarami ne. Ba wai kawai yana rage farashi da ƙara inganci ba, har ma yana gina tushe mai ƙarfi don inganci a cikin tsarin fermentation. Zaɓi ne mai kyau don raba ruwa mai ƙarfi da ruwa a cikin sarrafa zurfin sukari-maltose na sukari."
Lokacin Saƙo: Mayu-22-2026