Matsi na matattarar buɗewa ta atomatik na Model 870 yana taimaka wa masana'antar yumbu ta Mexico wajen magance matsalar tace danshi mai yawa

Bayanin Abokin Ciniki

Abokin ciniki kamfani ne na samar da yumbu wanda ke Mexico, galibi yana samar da tayal ɗin bene da tayal ɗin bango. Masana'antar tana samar da adadi mai yawa na yumbu da tabar wiwi a kowace rana, tare da danshi sama da 75%. Injin tacewa na gargajiya yana da wahalar fitar da ruwa kuma kek ɗin tacewa yana da danshi mara ƙarfi. Bugu da ƙari, kayan aikin suna yin tsatsa sosai a cikin yanayin danshi da gurɓataccen abu, wanda ke shafar ingancin samarwa da ingancin samfur.

Maudu'in ciwon abokin ciniki

Ƙarancin ingancin fitar da wutar lantarki: Na'urar tacewa ta asali tana buƙatar jan kowace faranti da hannu, kuma kowane rukuni na fitar da wutar lantarki yana ɗaukar fiye da minti 40.
Ana manne kek ɗin da ƙarfi sosai: yumbun yumbu yana da laushi sosai, wanda ke haifar da mannewa mai ƙarfi tsakanin kek ɗin da kuma zane mai tacewa. Fitar ba ta cika ba, kuma ana buƙatar cire kek ɗin da hannu akai-akai.
Tsatsa a kan rack: Slurry ɗin yana ɗauke da ƙaramin adadin masu daidaita acid da alkali. Fuskar rack ɗin ƙarfe na carbon na yau da kullun ta yi tsatsa sosai, wanda hakan ke shafar tsawon aikin kayan aiki da kuma tsaftar wurin aiki.
Rashin isasshen danshi: Danshin kek ɗin tacewa ya kasance kusan kashi 28%, wanda ya zarce buƙatar tsarin bushewa na gaba (≤22%)

Mafita

Bayan kwatantawa da masu samar da kayayyaki da dama, abokin ciniki ya zaɓi nau'in 870 na buɗewa sau ɗayamatattarar tacewa ta atomatik irin akwatinmun ba da shawarar, kuma mun tsara tsarin kamar haka:
Kunna tsarin hydraulic sau ɗaya: Tashar hydraulic tana tura dukkan faranti na tacewa a lokaci guda, wanda hakan ke rage lokacin jan rukuni ɗaya zuwa mintuna 8.
Na'urar faranti mai girgiza: Yana girgiza ta atomatik yayin fitar da ruwa, yana taimakawa wajen cire kek ɗin matattarar yumbu mai ƙazanta cikin sauri.
Rufin bakin karfe mai siffar firam 304: An lulluɓe saman babban katako, tushen silinda da farantin wutsiya da ƙarfe 304 don hana fesa ruwa mai lalata daga slurry.

Tasirin amfani

Bayan an shigar da kayan aikin, an gyara su kuma an yi aiki da su daidai tsawon watanni shida, abokin ciniki ya ba da rahoton sakamako masu mahimmanci:
Dangane da lokacin sauke kaya, lokacin da ake ɗauka a cikin rukuni ɗaya ya ragu sosai daga mintuna 40 zuwa 45 na asali zuwa mintuna 8 zuwa 10, wanda hakan ya haifar da ƙaruwa sosai a ingancin samarwa.
Dangane da danshi na kek ɗin tacewa, ya ragu daga kashi 27% zuwa 30% kafin a gyara shi zuwa kashi 19% zuwa 21%, wanda ya cika ka'idar cewa danshi a cikin tsarin bushewa na gaba bai kamata ya wuce kashi 22% ba.
Dangane da tsawon lokacin aikin zanen tacewa, an tsawaita lokacin maye gurbin daga kowace kwana 15 zuwa kowace kwana 45, wanda hakan ya haifar da raguwar farashin kayan masarufi sosai.
Dangane da juriyar tsatsa na kayan aikin, an naɗe firam ɗin da ƙarfe 304 na bakin ƙarfe, kuma yana aiki na tsawon watanni 6 ba tare da wata tsatsa da ake gani ba. Wannan ya magance matsalar tsatsa ta baya gaba ɗaya.
Dangane da ƙarfin sarrafawa, adadin rukunin da aka sarrafa a kowane aiki ya ƙaru daga 3 zuwa 4 zuwa 6 zuwa 7, kuma ƙarfin samarwa ya kusan ninka.

Sharhin abokin ciniki

Wannan na'urar tacewa ta samfurin 870 mai buɗewa ɗaya ta ninka ingancin aikinmu na slurry sau biyu. Aikin farantin girgiza ya magance matsalarmu mafi wahala ta kek mai mannewa. Rufin bakin ƙarfe kuma yana kawar da buƙatar cire tsatsa da fenti duk bayan watanni biyu. Tabbas za mu zaɓi wannan samfurin don rukunin samar da kaolin na gaba.

Takaitaccen Bayani Kan Shari'a

Injin tacewa mai nau'in akwatin ja guda ɗaya na nau'in 870, tare da tsarin fitar da ruwa mai girgiza da kuma firam ɗin bakin ƙarfe, yana ƙara inganta ingancin samarwa da dorewar kayan aiki a cikin yanayi da suka shafi kayan aiki masu ƙarfi da zafi. Ya dace musamman don amfani a masana'antar yumbu, ma'adinai, sinadarai, da abinci inda ake buƙatar yanayi na fitar da ruwa akai-akai da danshi.